Local Hot Spot: Zaozhuang Textile Industry Seeks To Break Through Through "Smart Transformation And Digital Transformation"

In recent days, in the production workshop of Zaozhuang Runfeng Textile Technology Co., Ltd. (hereinafter referred to as "Runfeng Textile"), rows of cotton carding machines are running at high speed. "In the past two years, we have benchmarked the scientific and technological frontier, deeply promoted technological transformation, and focused on improving the level of equipment automation." Dong Hongliang, the head of Runfeng Textile, said that at present, the number of workers per 10000 spindles has been reduced from 80 to 20, and the efficiency of the carding machine has doubled.

Textile and garment industry is one of the six characteristic industries in Yicheng District of Zaozhuang City. In order to further extend the industrial chain and promote the development of the textile industry cluster, Yicheng District takes the "chain length system" as the traction to attract projects to drive the agglomeration of factors, drive the growth of investment, and attract Runfeng textiles with high scientific and technological content and strong driving ability to settle in.

"Through technology improvement, product innovation and quality upgrading, we will build an intelligent and intensive production system covering carding, drawing, roving, spinning, winding and other aspects, and strive to make products meet the diversified needs of the market." Dong Hongliang said that the company pays attention to the establishment of research and development platforms, and constantly develops new products with high technology content, good market prospects and high added value, It has opened up sales space in domestic and foreign markets.

Runfeng Textile 50000 spindle production project has a total investment of 500 million yuan, covers an area of 45.7 mu, and plant area of 20000 square meters, specializing in high-end yarn research and development, production, and sales. The land used for the project was originally a transformer production enterprise. Tanshan Street, Yicheng District, implemented the policy of "vacating cages and replacing birds" to revitalize the industrial land and free up resources and space for the project.

Textile industry is an important part of Zaozhuang's industrial economy, with a history of more than half a century. For traditional industries such as textile, Zaozhuang guides the production enterprises to change their production mode and seek breakthrough. It needs power from "intelligent transformation" and vitality from "digital transformation".

In the face of the urgent need for upgrading the industry, Shandong Zhengkai New Materials Co., Ltd. has implemented technical transformation since 2018, and cooperated with Halcaos to build a 200000 spindle multi variety intelligent spinning factory. Thanks to Haier Kaos' core technologies such as big data, cloud computing, and industrial Internet, Shandong Zhengkai New Materials Co., Ltd. can achieve digital transformation from supply, production, and sales dimensions, and achieve the goal of cost reduction, quality improvement, and efficiency increase.

"In terms of production employment, we have about 30 people per 10000 spindles, which is significantly less than that of differential spinning enterprises in the same industry." He Shengjun, the head of Shandong Zhengkai New Materials Co., Ltd., said, "At the same time, the production efficiency has been improved by 30%, the research and development cycle has been shortened by 40%, the energy consumption has been reduced by 17%, and the product quality has been steadily improved."

After a series of intelligent transformation, Shandong Zhengkai New Material Co., Ltd. compressed the seven processes of traditional spinning into five processes, and achieved enterprise level industrial Internet connectivity between processes, becoming the first domestic multi variety intelligent spinning factory, which can achieve multi product, small batch and large-scale customized production.